Keyword

Machinist

Machine Operator

Minimum Class 12th Pass

Certified training for Machinist (programme aligned to ISC/Q0802 released by Indian Iron & Steel Sector Skill Council)

In lieu of minimum qualification the incumbent should have minimum 12 months of relevant work experience working as semi-skilled Machinist/Trainee

The tasks an Iron & Steel-Machinist is expected to perform include:

Identifying the sequence of machine operations required to fabricate product components

Studying the design/sample parts to identify operations required

Fabricating the components using the appropriate tools and dies

Understanding the engineering drawings and preparing the equipment for fabrication activities

Preparing material required during fabrication of components

Knowledge of metal fabrication processes such as forging, rolling, extrusion, bending, spinning, drawing, drilling, sawing, threading, cutting, grinding, boring, etc.

Proficient in checking needs to be made to ensure that equipment is safe and ready to use like electrical connections, earthing arrangements, equipment calibration, etc.

Knowledge of operating manual as well as CNC milling machines, lathes, grinders, laser and water cutting machines, wire electrical discharge machines, etc.

Well-versed with machine operating parameters

Knowledge of basic welding and brazing techniques

Proficient in understanding and interpreting engineering drawings

Well-versed with metals and their properties

Knowledge of CAD/CAM technology, CNC machine tools, and computerized machine tools

Proficient in identifying potential problems in preparation process

Well-versed with different units of measurement

Knowledge of basic mathematical principles, such as numbers and space, and techniques such as estimation and approximation

Well-versed with different ways for responding to emergencies like power failures, fire and system failures

Knowledge of using different types of fire extinguishers

Training in:

Theoretical concepts and operation of machinery

Trades safety: Getting Started and Working Safely with Chemicals

Linear and Distance Measurement

Introduction to Print Reading and knowledge in Tolerance and Symbols

Interpreting Geometric Dimensioning and Tolerance

Bench Work and Quality Concepts: Tools and Applications

Effective planner

Physically fit

Ability to work in teams or independently

Problem solving attitude

High concentration level

Positive attitude

Willingness to work in factory environment

Calm composure

It needs one to be on their toes

May need to handle a team of semi-skilled Machinist/Trainee

Local travelling is not a part of this job

Part-time work and contractual jobs maybe available in some cities

Work from home option is not available

Working hours

Working hours are 10/12 hours everyday for 5/6 days a week. This may vary from factory to factory

Shift system maybe available

Is the job suitable for a candidate with special needs?
This job is suitable for candidates with One Leg (OL), Low Vision (LV) and those who have their Hearing Impaired (HH)

The job is considered to be mildly hazardous or dangerous under The Factories Act, 1948 (section 87)

Health risks include exposure to noise, electric circuit, metallic dust and gas, heat, sharp tools, etc.

Occupational hazards include physical injury, slip and fall, hearing problem, respiratory diseases, lungs diseases, heat stress, fatigue, etc.

For freshers - INR 8,000 to INR 10,000 per month

For candidates with 2-3 years of experience or more - INR 13,000 to INR 15,000 per month

(These figures are indicative and subject to change)

Overview of the Iron and Steel Sector

India is the fourth largest producer of crude steel and the largest producer of soft iron in the world. The steel sector in India is almost a century old, and exhibits significant economic importance due to rising demand by sectors such as infrastructure, real estate, and automobiles, in domestic as well as international markets. The level of per capita consumption of steel is an important determinant of the socio-economic development of the country. India per capita consumption in 2013 stood at around 57.8 kilograms. However, these figures are expected to rise with increased industrialisation throughout the country.

The Indian steel industry is divided into primary and secondary sectors. The primary sector comprises a few large integrated steel providers producing billets, slabs and hot rolled coils. The secondary sector involves small units focused on the production of value-added products such as cold rolled coils, galvanised coils, angles, columns, beams and other re-rollers, and sponge iron units. Both sectors cater to different market segments.

The demand for steel in India is expected to rise by 4-5 per cent this year and will touch a Compounded Annual Growth Rate (CAGR) of 15 per cent after FY17. Given the government's high focus on jump starting stalled projects, followed by pushing large flagship projects, including the freight and industrial corridors, it is expected that India will begin moving back on the path of materials intensive growth by the end of this year.

Also, the recently released Union Budget 2014?15 has paved the way for the development of the Indian steel sector with proposals for the construction of 100 smart cities and changes in the MMRD Act. India?s ranking in the global list for production of crude steel is all set to improve with increasing demand for domestic consumption in the years to follow.

Steel production in India is expected to reach 275 million tonnes by 2020, making it the second largest producer in the world. Presently, the Indian iron and steel industry employs around 500,000 people, but with the growing demand for iron and steel and increase in number of production units the employment in Indian iron and steel industry is expected to increase.

Iron and steel companies across India

Iron and steel plants across India